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ITI E-BOOKS
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INTRODUCTION OF ITI TRADE
INTRODUCTION OF TURNER TRADE
PROFILE
TERM CONDITION
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ALL COURSES
FITTER 1st YEAR
FITTER 1st YEAR
Curriculum
42 Sections
321 Lessons
96 Weeks
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WEEK NO. 1
STUDY WEEK NO. LESSONS & GIVE TEST.
24
1.1
Familiar with industrial training institute
1.2
Familiar with the working of Industrial Training Institute system including stores procedures
1.3
Importance of safety and general precautions observed in the industry/shop floor
1.4
Personal Protective Equipment (PPE)
1.5
First-aid
1.6
Guidelines for good shop floor maintenance
1.7
Importance of housekeeping
1.8
Disposal of waste material
1.9
Occupational health and safety
1.10
Safety Sign
1.11
Safety practice
1.12
Response to emergencies – Power failure, System failure & Fire
1.13
Reporting emergency
1.14
Operation of electrical mains/ Circuit breakers and electrical safety
1.15
Area of control of switches – operation on emergency
1.16
Safety rules on electrical equipments
1.17
Safety practice – fire extinguishers
1.18
Types of fire extinguishers
1.19
Working on fire extinguishers
1.20
Safety, health and environment guidelines
1.21
Basic understanding on hot work, confined space work and material handing equipment
1.22
Lifiting and handling loads
1.23
Moving heavy equipment
1.24
WEEK NO. 01 Quiz
50 Minutes
2 Questions
WEEK NO. 2
HERE ARE WEEK NO. 2 LESSONS & QUIZ.
10
2.0
Linear measurement
2.1
Scribers
2.2
Dividers
2.3
Datum
2.4
Calipers
2.5
Jenny calipers
2.6
Types of marking punches
2.7
Hammers
2.8
‘V’ Blocks
2.9
Marking off and marking off table
WEEK NO. 3
17
3.0
Bench vice
3.1
Hacksaw frames and blades
3.2
Types of vices
3.3
Try square
3.4
Elements of a file
3.5
Cut of files
3.6
File specifications and grades
3.7
Types of files
3.8
Needle files
3.9
Special files
3.10
Pinning of files
3.11
Care and maintenance of file
3.12
Convexity of files
3.13
Measurement of angles
3.14
Angular measuring instruments (Semi-precision)
3.15
Combination set
3.16
Measuring standards (English & metric)
WEEK NO. 4
7
4.1
Surface gauges
4.2
Dividers,
4.4
Cold Chisel
4.5
Angles of chisels
4.6
Ordinary depth gauge
4.7
Sharpening of chisels
4.8
Surface plates
WEEK NO. 5
3
5.0
Marking media
5.2
Angle plates
5.3
Parallel blocks
WEEK NO. 6
1
6.0
Physical and mechanical properties of metals
WEEK NO. 7
2
7.0
Power hacksaw
7.1
Metal-cutting saws
WEEK NO. 8
7
8.0
Outside micrometer
8.1
Graduations of metric outside micrometer
8.2
Reading dimensions with outside micrometer
8.3
Constructional features of outside micrometer
8.4
Inside micrometer
8.5
Depth micrometer
8.6
Digital micrometers
WEEK NO. 9
10
9.0
Vernier calipers
9.1
Graduations and reading of vernier calipers
9.2
The british system of measurement
9.3
Reading vernier caliper and micrometer with inch graduations
9.4
Vernier height gauge
9.5
Vernier bevel protractor
9.6
Graduations on universal bevel protractor
9.7
Reading of universal bevel protractor
9.8
Dial Caliper
9.9
The digital caliper
WEEK NO. 10
8
10.0
Drilling processes – Drilling Machines, Types, Use and Care
10.1
Drill – Holding devices
10.2
Work-holding devices
10.3
Cutting speed and RPM
10.4
Feed in drilling
10.5
Radial drilling machines
10.6
Gang drilling machine and multiple spindle head drilling machine
10.7
Determination of tap drill size.
WEEK NO. 11
3
11.0
Hand taps and wrenches
11.1
Tap drill size
11.2
Letter punch and number punch
WEEK NO. 12
9
12.0
Safety precautions in sheet metal workshop
12.1
General safety precautions
12.2
Importance of sheet metal work in industries
12.3
Technical terms in sheet metal work
12.4
Metal sheets and their uses
12.5
Indian Standard sheet sizes & strip sizes
12.6
Hand lever shears
12.7
Squaring shear
12.8
Guillotine shears
WEEK NO. 13 & 14
17
13.0
Sheet Metal Tools
13.1
Standard wire gauge
13.2
Steel rule
13.3
Try square
13.4
Tinman’s “L” square
13.5
Straight edge
13.6
Scriber/Scratch awl
13.7
Types of marking punches
13.8
Ball pane hammer
13.9
Wing compass
13.10
Straight snipse
13.11
Bend snips
13.12
Sheet metal mallets & hammers
13.13
Sheet metal hammers
13.14
Soldering iron (soldering bit)
13.15
Trammels
13.16
Groovers
WEEK NO. 15
17
15.1
Stakes and their uses
15.2
Copper smith stake
15.3
Bottom round stake
15.4
Stake holders
15.5
Sheet metal seams
15.6
Sheet metal seams
15.7
Stake joint
15.8
Dovetail seam
15.9
Pittsburg lock
15.10
Folding and joining allowances
15.11
Edge stiffening by wiring
15.12
Wiring allowance
15.13
Making wired edge along a curved surface by hand process
15.14
False wiring
15.15
Hemming
15.16
Double hemming by Hand Process
15.17
Edge Stiffening
WEEK NO. 16
15
16.1
Solders
16.2
Soldering flux
16.3
Soft soldering
16.4
Process of soft soldering and hard soldering
16.5
Factors considered while soldering
16.6
Successful soldering
16.7
Sweating of sweat soldering
16.8
Soldered Joint
16.9
Dipping solution
16.10
Safety precautions in soldering
16.11
Fluxes types and description
16.12
Types of spelters and fluxes used in brazing
16.13
Silver brazing of copper pipes by gas
16.14
Blow lamp
16.15
Portable hand forge with blower
WEEK NO. 17
12
17.0
Rivets and riveting
17.1
Riveted Joint
17.2
Rivets proportions
17.3
Types of riveted joints
17.4
Layout the spacing of rivet holes in chain riveting
17.5
Zig Zag Riveting
17.6
Spacing of rivets in joints
17.7
Tubular bifurcated and metal piercing rivets
17.8
Blind rivet or pop rivet
17.9
Lazy tong
17.10
Hand-riveting tools
17.11
Caulking and fullering
WEEK NO. 18
11
18.0
Safety-importance of safety and general precautions observed in a welding shop.
18.1
Safety precautions in handling gas welding plant
18.2
Safety precautions before, during, after arc welding
18.3
Safety equipments and their uses in welding
18.4
Gas welding equipment and accessories
18.5
Arc welding machines and accessories
18.6
A.C. welding transformer and welding generator
18.7
D.C. Arc-welding machines
18.8
Polarity in arc welding
18.9
Arc length and its effects
18.10
Faults in arc welding
WEEK NO. 19
20
19.0
Welding hand tools
19.1
Arc welding accessories
19.2
Hammer
19.3
Types and uses of welding processes
19.4
Principle and method of operating of arc welding
19.5
Material preparation method
19.6
Welding description (fusion, non-fusion and pressure)
19.7
Welding processes
19.8
Co2 welding equipment and process
19.9
Selection of the welding process
19.10
HP & LP welding equipments description, principle and method of operating
19.11
Gas welding torch its type and construction
19.12
Types of welding joints (butt and fillet)
19.13
Purpose of root gap, tacking and key hole in the weld joint during welding
19.14
Edge preparation
19.15
Basic welding joints and position
19.16
Gases and gas cylinders description, kinds, main difference and uses
19.17
Oxygen gas cylinder
19.18
Dissolved acetylene gas cylinder
19.19
Safety rules for gas cylinders
WEEK NO. 20
4
20.0
Setting up parameter for arc welding machine
20.1
Arc welding electrodes
20.2
Coding of electrodes
20.3
Selection and storage of electrodes
WEEK NO. 21
7
21.0
Safety precautions in handling gas cutting plant
21.1
Method of handling cutting torch-description, parts, function and uses
21.2
Oxy-acetylene cutting equipment
21.3
Oxy-acetylene hand cutting – piercing hole and profile cutting
21.4
Safety in gas cutting process
21.5
Common faults in gas cutting
21.6
Gas cutting machines (oxy-acetylene)
WEEK NO. 22
6
22.0
Drills
22.1
Drill (Parts and functions)
22.2
Drill angles
22.3
Drilling – Cutting speed
22.4
Feed in drilling
22.5
Drill-holding devices
WEEK NO. 23
13
23.0
Counter sinking
23.1
Counterboring and spot facing
23.2
Reamers
23.3
Hand reamers
23.4
Drill size for reaming
23.5
Reaming
23.6
Screw thread and elements
23.7
Screw threads – types of V threads and their uses
23.8
Screw pitch gauge
23.9
Taps
23.10
Machine taps
23.11
General informative points on taps
23.12
Pipe Threads and Pipe Taps
WEEK NO. 24
6
24.0
Tap wrenches
24.1
Removing broken taps
24.2
Removing broken stud
24.3
Dies and die stock
24.4
Blank size for external threading
24.5
External threading using dies
WEEK NO. 25
Drill troubles - Causes and remedy, drill kinds
3
25.0
Drill troubles – Causes and remedy
25.1
Letter and number drills
25.2
Sharpening of drills (Grinding of drill)
WEEK NO. 26
6
26.0
Standard marking system for grinding wheels
26.1
Construction of the grinding wheel
26.2
Wheel inspection and wheel mounting
26.3
Grinding wheel dressing
26.4
Grinding wheel dressers
26.5
Off-hand grinding with bench and pedestal grinders
WEEK NO. 27
Simple and standard workshop gauges -Radius/Fillet,Drill, Center, drill point grinding, acme thread gauge, feeler gauge, hole gauge etc. Screw pitch gauge. Telescopic gauge, Small hole gauges, plain ring gauge, plain plug gauge,
5
27.1
Gauges and types of gauges
27.2
Simple and standard workshop gauges -Radius/Fillet,Drill, Center, drill point grinding, acme thread gauge, feeler gauge, hole gauge etc.
27.3
Screw pitch gauge
27.4
Telescopic gauge
27.5
Small hole gauges
WEEK NO. 28
5
28.0
Necessity of Interchangeability in engineering field
28.1
The indian standard system of limits & fits – terminology
28.2
Fits and their classification as per the Indian Standard
28.3
The BIS system of limits and fits- reading the standard chart
28.4
British standard limits and fits BS 4500: 1969 International Tolerance Grades (IT)
WEEK NO. 29
2
29.0
Method of expressing Tolerance
29.1
Vernier height gauge
WEEK NO. 30
8
30.0
Pig Iron
30.1
Wrought iron and plain carbon steels
30.2
Steel (plain carbon steel)
30.3
Non-ferrous metals – copper
30.4
Lead
30.5
Zinc
30.6
Tin
30.7
Aluminium
WEEK NO. 31
3
31.0
Simple scrapers and scraping
31.1
Originating true flat surfaces by three-plate method (Whitworth principle)
31.2
Scraping curved surfaces
WEEK NO. 32
4
32.0
Vernier micrometer
32.1
Calibration of measuring instrument
32.2
Mechanical fasteners
32.3
Screw thread micrometer, Thread measurement (effective diameter) using screw thread micrometer
WEEK NO. 33
Dial test indicator, comparators, digital dial indicator
4
33.0
Dial test indicator
33.1
Comparators
33.2
Digital dial indicator
33.3
Measurement of quality in cylindrical bore using three point internal micrometer
WEEK NO. 34
11
34.0
Safety to be observed while working on lathes
34.1
Specification of a centre lathe
34.2
Constructional features of lathe
34.3
Lathe main parts
34.4
Headstock
34.5
Carriage
34.6
Tailstock
34.7
Feeding & thread cutting mechanism
34.8
Thread cutting with simple and compound gear trains
34.9
Holding the job between centre and work with catch plate and dog
34.10
Simple description of facing and roughing tool
WEEK NO. 35
7
35.0
Nomanclature of single point cutting tools and multi point cutting tools
35.1
Hand chasers and their uses
35.2
Tool selection based on different requirements
35.3
Necessity of grinding angles
35.4
Lathe cutting speed and feed
35.5
Coolants & lubricants (Cutting fluids)
35.6
Lubricants
WEEK NO. 36
7
36.0
Chucks and chucking – the independent 4 jaw chuck
36.1
3 jaw chuck
36.2
Method of cleaning the thread of the chuck mounting
36.3
Mounting and dismounting of chucks
36.4
Face plate
36.5
Drilling
36.6
Boring & boring tools
WEEK NO. 37
7
37.0
Tool setting
37.1
Parallel or straight turning
37.2
Step turning
37.3
Grooving
37.4
Tool post
37.5
Lathe operation – Knurling
37.6
Standard tapers
WEEK NO. 38
8
38.0
Screw thread
38.1
Square, worm, buttress and acme threads
38.2
Principle of cutting screw thread in centre lathe
38.3
Principle of chasing screw thread
38.4
Centre gauge
38.5
Tool setting – external thread
38.6
Cutting an internal thread
38.7
Screw pitch gauge
WEEK NO. 39
4
39.0
Total productive maintenance
39.1
Routine maintenance
39.2
Maintenance schedule
39.3
Preventive maintenance
WEEK NO. 40
4
40.0
Inspection, types of inspection and gadgets for inspection
40.1
Lubrication survey
40.2
Simple estimation of material
40.3
Causes for assembly failures and remedies
WEEK NO. 41
5
41.0
Assembly techniquies
41.1
Threaded jointer
41.2
Cylindrical and taper pins
41.3
Seal
41.4
Torquing
WEEK NO. 42
0
WEEK NO. 43
0
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